4.2 4.2.1 Explanation of how a farmer would perform a vertical weld on two pieces of metal. (Any type of welding process is acceptable: Gas, MIG, TIG, Arc)
Tack the prepared work pieces together.✓
Special electrodes are used for vertical up welding with an arc welding machine.
Amperage can be lowered slightly.✓
Start at the bottom and move upwards. ✓
Point of the electrode must face upwards at an angle of 30 °.✓
Arc must be short and the speed must be just sufficient so that the melted puddle don’t run down.✓
Little sideward movement.✓ (Any 5) (5)
4.2.2 The types of welding runs/patterns that can used for welding. (Drawings acceptable)
Zigzag✓
U-shape.✓
Figure-8 shape✓
Triangular shape.✓
Circular movement.✓ (Any 2) (2)
4.3 4.3.1 Determination of the volume of the hole. Volume of hole = 300 mm x 300 mm x 600 mm✓ = 54 000 000 mm³ – 4 700 000 mm³✓ = 49 300 000 ✓mm³ ✓ OR = 0.3 m x 0.3 mx 0.6 m✓ = 0.054m³ – 0.0047m³✓ = 0.0493✓m³✓ (4)
4.3.2 Calculation of the volume of concrete that must be ordered. 49 300 000 mm³ x 4✓ = 197 200 000✓ mm³.✓ OR 0.0493m³ x 4✓ = 0.1972✓ m³✓ (3)
4.4 4.4.1 Identification of the type of shrinking that occurs at point A. Lateral shrinking.✓ (1) 4.4.2 TWO ways of controlling distortion.
Pre-setting.✓
Welding of patch work.✓
Clamping.✓
Spot welding.✓
Pre-heating.✓ (Any 2) (2)
4.5 4.5.1 The function of the two gauges labelled A and B.
Indicates the working/gas pressure at the torch✓
Indicate the gas volume/pressure in the cylinder.✓ (2)
4.5.2 Description of the oxy-acetylene cutting process.
Lighting process.✓
First bring the material up to red hot.✓
Lighting process✓
Oxygen is then fed with the lever on the cutting attachment✓
The steel actually ignites giving off more heat to keep the process going✓
The steel turns into a liquid✓
The iron liquid is cleared from the cut by pressure from the oxygen stream.✓(Any 4 in correct order) (4)
4.6 4.6.1 Type of metal that can be cut with plasma. A reason for the answer.
High carbon steel/ Mild steel.✓
Faster cutting tempo/rate/temperature at the best quality.✓ (2)
4.6.2 The cause if the plasma machine sometimes starts cutting but loses the arc and a resolve for this.
Damaged contact tip✓
The contact tip needs to be replaced.✓ OR
Presence of moisture in the system.✓
Install a water trap in the system.✓ OR
Gap between the contact point and workpiece to big.✓
Reduce the gap between the contact tip and workpiece.✓ OR
Dirt on workpiece✓
Clean workpiece.✓ OR
Earth clamp not making contact with the workpiece.✓
Re-attach earth clamp.✓ (Any 2) (2)
4.6.3 The material used to manufacture the standard plasma cutting electrode. Tungsten/Copper. (Any 1) (1) [35]
QUESTION 5: TOOLS, IMPLEMENTS AND EQUIPMENT 5.1 Description of how you will maintain the implement below.
Lubricate regularly✓
Sharpen all blades✓
See that all screens are in working order and in place✓
Remove foreign objects.✓
Repaint damaged surfaces✓
Repair damaged or broken parts immediately.✓
Store away from direct sunlight and rain✓
Check for vibration on machine✓
Clean the implement✓
Inspect chains.✓ (Any 4) (4)
5.2 5.2.1 Comparison of the two baling machines under the given headings in table form.
Baler A
Baler B
Transporting of bales
Difficult to transport.✓ Smaller loads.✓ Takes more space.✓ (Any 1)
Easy to transport✓ Larger loads.✓ Optimised space.✓ (Any 1)
Silage wrapping
Can wrap.✓
Cannot wrap./ Can wrap✓
Handling (Bale/Machine)
Mechanical✓
By hand.✓
(6) 5.2.2 How bale density is changed in baler B. By increasing or decreasing✓ the resistance to the hay in the baling chamber.✓ (2)
5.2.3 Discussion of the function of the slip clutch in the baler B. Its function is to prevent damage to the drive mechanisms✓ of the baler in case of an obstruction.✓(2)
5.3 THREE safety measures when working with the silage cutter.
Only the driver on the machine.✓
Make sure that all safety screens are in place and in working order.✓
Do not let people or animals come near the blades or working parts of the machine while working.✓
Beware of overhead power lines.✓
Look out for obstructive objects in the field.✓
Study the operator’s manual. (Any 3) (3)
5.4 FIVE problems that can occur when harvesting wheat with the harvester.
Loss of grain due to blowers that are set incorrectly.✓
Thresher that breaks the grain.✓
Too much foreign particles.✓
Mechanical problems.✓
Cannot harvest when wheat is wet.✓ (5)
5.5 5.5.1 Description of how the double-action hydraulic cylinder works.
When the control lever is in neutral position, the oil is pumped to the control valve and back to the oil container via the oil filter.✓
When the control lever is shifted to the lift position, the control valve directs the pressurized oil to the piston end of the hydraulic cylinder causing the piston to move to the right, and the implement is lifted.✓
In order to force the implement into the soil, the operator moves the control lever to the 'lower' position and now the control valve will direct the pressurized oil along the second pipe into the shaft-end of the cylinder causing the piston to move to the left.✓
In this way the operator controls the implement positively in two directions.✓ (4)
5.5.2 Motivation of which side of the double-action hydraulic cylinder is the strongest. The thrust direction is stronger than the pull direction✓ because of the area that is subjected to the oil pressure in the cylinder.✓(2)
5.6 5.6.1 THREE ways to positively change a tractor's mass displacement.
Decrease the tow bar pulling force✓
Lower the tow bar✓
Set the wheels wider apart.✓
Add weights.✓
Add water in the wheels✓ (3)
5.6.2 What happens when the top link between the tractor and plough is removed?
The back of the plough will lift up.✓
The nose of the tractor will lift up✓
When lifting the plough, the back end will remain on the ground.✓ (2)
5.7 5.7.1 Choose a tractor A or B that would be most suitable for mounting a front-end loader system. Motivate your answer. Tractor A.✓
Because it has the capability of all-wheel drive.✓
The front suspension and wheels can handle larger weights.✓
Strength/Power/Weight of tractor.✓
Newer model of tractor.✓ (Any 2) OR
Tractor B.✓
It is lighter on fuel.✓
More compact.✓
Less complicated.✓
Better sight.✓
Not expensive.✓
Much safer.✓ (Any 2) (2)
5.7.2 Why V-belts are preferred over flat belts.
V-belts do not easily slip off pulleys.✓
V-belts draw tighter round pulleys when speed increases✓
Lubrication is never necessary.✓
V-belts are relatively strong.✓
V-belts don't stretch or shrink✓
V-belts last longer than flat belts.✓ (Any 3) (3)
5.7.3 Why the exhaust pipe of tractor is longer than the air intake pipe.
So that the exhaust fumes/smoke does not enter into the engine intake✓
So that the smoke from the exhaust pipe does not affect the driver/operator.✓Any 1) (1)
[40]
QUESTION 6: WATER MANAGEMENT 6.1 6.1.1 TWO drive methods for the irrigation system to drive the wheels.
Mechanical.✓
Electrical.✓
Hydraulic.(Hydrostatic)✓ (Any 2) (2)
6.1.2 A way of protecting the metal parts of the irrigation system against corrosion. Galvanizing.✓ (1) 6.1.3 A reason for keeping the water pressure constant from the centre to the end of the centre pivot. So that the quantity of water that is administered to the crop is equal✓ from the centre of the land to the outer edge.✓ (Equal distribution of water) (2) 6.1.4 A device that a farmer can install to automatically turn the system on or off as required. Irrigation timer/regulator✓ Mobile phone.✓ Computer.✓ (Any 1) (1) 6.2 THREE reasons for the use of water scheduling.
To save water✓
To prevent over irrigation.✓
To prevent under irrigation✓
Crop variety.✓
Water requirement per crop.✓
Safe money on electricity/Night time irrigation is cheaper on electricity✓ (Any 3) (3)
6.3 TWO types of equipment that can be used effectively measure crop evapotranspiration.
Tensiometer/Neutron Moisture Probe (Thermal and satellite imaging)✓
Evaporation pan.✓ (2)
6.4 6.4.1 Label the diagram from A–E.
Inlet pipe✓
Scum/Foam✓
Sewage water/Liquid.✓
Sludge/Solid waste.✓
Outlet pipe✓ (5)
6.4.2 Description of the main function of the bacteria that are present in the system. To break down the solid materials✓ (1) 6.4.3 Precautionary measures that must be taken when a septic tank is to be built.
Not near boreholes or drinking water installations.✓
A suitable distance away from the house.✓
Not near traffic✓
Not near where people eat, wash or work regularly.✓
Not inside flood area of a river.✓
Not uphill from settlements.✓
No leaks in system.✓Any 4) (4)
6.5 Identification of the water drainage system shown. Channel drain/furrow drain✓(1) 6.6 Explanation of how water is purified by reverse osmosis.
The water is sent through two different liquids separated by a permeable membrane.✓
The permeable membrane allows only water to pass through on a molecular level.✓
The water flows through the system, leaving all impurities behind.✓(3)
6.7 TWO communication systems that can be used to monitor the grazing patterns of livestock.
GPS collar✓
Video live-feed via Wi-Fi/CCTV/drones✓
Drone Technology/Infrared images✓
Satellite imaging✓(Any 2) (2)
6.8 Re-arrangement of the steps in the integration of data by a Geographic Information System in the correct order:
Install yield monitors and measuring devices on harvesting equipment✓
The yield data from the monitor is recorded and stored at regular intervals✓
Geographic Information System software takes the yield data and produces yield maps✓ (3)