SECTION B QUESTION 2: MATERIALS AND STRUCTURES 2.1 The alloy metal that is specifically used to manufacture the following products and TWO reasons why that metal is used. 2.1.1 Milk tanks Stainless Steel✔ (1)
Resistant to air, water and many chemical acids and alkali.✔
Resistance against corrosion.✔
Can be welded well.✔ (Any 2) (2)
2.1.2 Fittings for hot water copper pipes Brass✔ (1)
Strength✔
Machinability✔
Wear resistance✔
Hardness✔
Corrosion resistance✔ (Any 2) (2)
2.1.3 Hammering tools that can be used in explosive atmospheres. Bronze(Beryllium Copper)✔ (1)
Does not generate sparks✔
Low friction✔
Resist corrosion✔ (Any 2) (2)
2.2 TWO hot working processes that can be used to change the structural properties of brass.
Annealing✔
Stress relieving✔
Tempering✔ (Any 2) (2)
2.3 2.3.1 TWO reasons for preferring fibre-glass troughs instead of concrete troughs for cattle.
Easy to move around. (Light)✔
Easy to fix/repair✔
Rust resistance✔ (Any 2) (2)
2.3.2 Description of 'resin' as used in the manufacturing in fibreglass products.
They are low viscosity fluids✔that can be transformed✔to tough flexible solids by adding✔a hardening agent. (Any 2) (2)
2.3.3 TWO methods used to join fibreglass parts.
Pop rivet✔
Bolt and nut✔
Fibreglass✔
2.4 FIVE reasons why Vesconite is proven as the best material in the manufacture of bushes.
It is ideal for many marine applications.✔
It does not swell and seize.✔
It remains hard.✔
It does not delaminate.✔
It has low friction.✔
It does not corrode.✔
Bushes can easy be removed.✔
Does not contain any asbestos (healthy)✔/Safer to work with.
Easy to machine.✔ (Any 2) (2) (Any 5) (5)
2.5 Description of how an adhesive should be applied to a surface to ensure sufficient cohesion.
First clean the surface properly.✔
If the surface is very slippery, the surface can be sanded to make it coarse.✔
Apply a thin base coat if the surface is very porous.✔
Apply only a thin layer of adhesive because a thick layer of adhesive will result in a weak joint.✔
Apply adhesive to both surfaces.✔ (Any 4) (4)
2.6 2.6.1 The procedure that must be followed when testing the earth system of an electric fence.
Firstly short out the live fence line to the ground.✔
Switch the energizer ON.✔
Measure the voltage between the GROUND and the Earth Spike with a meter.✔
If this is above 200 volts the earth installation is inefficient.✔ (4)
2.6.2 TWO examples of the application of electric fences on the farm.
Protection✔/Farm security purposes.
Temporary fences.✔
Fencing dangerous animals.✔ (Any 2) (2)
2.6.3 THREE alternative energy sources that can be used to provide energy for an electrical fence.
Wind✔
Solar✔
Water✔ (3) [35]
QUESTION 3: ENERGY 3.1 The TWO parts labelled as A and B of the turbine, and the function of each.
A
Propeller-type blades✔
Shaped to catch the wind, transfer wind energy into drive/kinetic/rotational energy.✔ (2)
B
Generator✔
Generates electricity and send it to the transformer and electric grid.✔ (2)
3.2 3.2.1 The working of the solar hot water geyser.
The sun heats the water in the glass tubes, the heated water rise to the highest point in the system.✔
The heated water enters the geyser through a closed copper pipe network that runs through the geyser.✔
The hot water inside the copper pipes heats up the cold water inside the geyser.✔
The cooled water flows downwards back to the solar tubes where it is reheated.✔ (4)
3.2.2 FOUR benefits of using solar energy to heat water.
Environmentally friendly energy source/No pollution.✔
Installation is relative cheap and simple.✔
Solar power is limitless.✔
Transition losses are limited.✔
Does not use a lot of space.✔ (Any 4) (4)
3.3 3.3.1 TWO geological aspects that should be investigated to determine the specific area to construct a geothermal energy plant.
Rocks that is soft enough to drill✔/Type of rock
Volcanic activities✔
Accessibility✔ (Any 2) (2)
3.3.2 TWO advantages of a geothermal energy plant.
A geothermal system does not create any pollution.✔
The cost of the land to build a geothermal power plant on is usually less.✔
Because geothermal energy is very clean, you may receive tax cuts, and/or no environmental bills.✔
No fuel is used to generate the power.✔
The running costs for the plants are very low.✔
The overall financial impact of these plants is positive.✔ (Any 2) (2)
3.4 3.4.1 TWO alternative fuels that are obtained from plants.
Ethanol✔
Methanol✔
Biodiesel✔ (Any 2) (2)
3.4.2 TWO crops that can be used to produce bio-fuel.
Sugar cane✔
Sunflower✔
Maize✔
Vegetables✔
Sorghum✔ (Any 2) (2) [20]
QUESTION 4: SKILLS AND CONSTRUCTION PROCESSES 4.1 4.1.1 The origin and purpose of the cloud formed around a welding area.
The inserted gas✔is fed through the pipe and nozzle and exit through the holes in the nozzle.
The function is to shield the molten puddle✔from oxygen contamination.✔ (3)
4.1.2 The procedure that must be followed when the feed wire burns onto the copper welding tip.
Release the trigger.✔
Take a plier and cut the blob from the welding tip.✔
Use a file and file the welding tip.✔
Ensure that the feeding wire is separated from the tip and continue welding.✔ (4)
4.1.3 TWO circumstances that can cause the feed wire from melting onto the welding tip.
Gap between the nozzle and work piece is too small.✔
Wire feed is too slow.✔
Welding too close to your material.✔
Building up too much heat on the tip of the welding torch.✔ (Any 2) (2)
4.1.4 THREE causes of cracks forming on the welding bead when performing MIG welding.
Root gap too small in restrained joint.✔
Current too high.✔
Deep narrow weld bead. ✔(with centre line cracking)
Inadequate filling of crater.✔
Inadequate pre-heat on high tensile and low alloys.✔
Incorrect composition of electrode.✔ (Any 3) (3)
4.2 4.2.1 Description of 'shrinking' as it occurs in a welding joint.
When metal is heated it expands and when cooling down it shrink.✔
The shrinking of welded metal and weld runs cause distortion of metal when they cool down.✔
Shrinking take place in all directions simultaneously and therefore cause various kinds of distortion.✔ (3)
4.2.2 A free hand drawing to illustrate angular shrinking longitudinally on a welded project. The dimensions of the two flat bar pieces that must be welded together is 50 mm x 10 mm x 100 mm.
Two pieces of metal✔ (1)
Welding bead✔ (1)
Shrinking✔ (1)
Original shape of the metals✔ (1)
4.2.3 Prevention of metal distortion when welding on metal.
Pre-setting✔
Welding of patch work✔
Clamping✔
Spot welding✔ (Any 2) (2)
4.3 4.3.1 Reasons why sunglasses are not recommended when cutting with the oxy-acetylene set.
They do not filter the ultraviolet light effectively.✔
Sunglasses will not protect your eyes sufficiently from flying sparks.✔ (2)
4.3.2 The possible end results for the gas cylinder when it accidentally topples over.
The main valve may break off.✔
The cylinder will turn into a missile and cause extreme damage.✔ (explodes) (2)
4.3.3 TWO types of metals that can be cut with an oxy-acetylene welding set.
Mild steel✔
Carbon steel✔
Cast iron✔
Stainless steel✔ (Any 2) (2)
4.4 Technical advice to a farmer who wants to purchase a plasma cutting machine for general use on the farm.
Buy a machine according to the thickness of the metal that must be cut.✔
You need a compressor large enough for the required working pressure✔
Buy a well-known brand/quality.✔ (Any 2) (2)
4.5 FOUR pieces of personal protective equipment (PPE) that must be used when doing plasma cutting.
Fireproof gloves✔
Face shield✔
Flame resistant clothing✔
Leather shoes✔ (4)
4.6 Factors that cause poor cutting performance when using the plasma cutting machine.
The working pressure of the machine is too low.✔
A too small compressor that provides insufficient air pressure.✔
Water in the air system.✔
Electrode and tip are worn.✔
Use of a too thin air hose.✔
Blocked air filters.✔ (Any 2) (2)
[35]
QUESTION 5: TOOLS, IMPLEMENTS AND EQUIPMENT 5.1 5.1.1 TWO disadvantages of mechanization on the farm.
High initial input cost✔
Higher salaries✔
Skilled labourers are needed✔
Labour regulations✔
Loss of jobs✔ (Any 2) (2)
5.1.2 TWO examples of fixed capital on the farm.
Land✔
Buildings✔
Kraals✔
Boreholes✔
Pumps✔ (Any 2) (2)
5.2 TWO functions of a shear bolt used in the drive system of a baling machine.
Prevents heavy objects from being taken into the baler.✔
Protects the pick-up if it is impeded by anything.✔
Protects the auger if it becomes overloaded.✔ (Any 2) (2)
5.3 THREE parts of a clutch assembly A, B and C.
A = Pressure plate✔ B = Release bearing✔ C = Clutch plate✔ (3)
5.4 Is it possible that a vehicle can turn around a bend if the differential is locked? Explain your answer.
No✔
When the vehicle turn around a bend the wheels will momentarily turn around a common centre,✔
but when the differential is locked this cannot happen because the half axle shaft of the outer wheel cannot revolve faster than that of the inner wheel.✔ (3)
5.5 TWO advantages of using a bearing in a drive system.
Bearings increase efficiency.✔
Bearings reduce friction and wear.✔
Allows extended use at high speeds.✔
Avoids overheating and premature failure of a drive system.✔ (Any 2) (2)
5.6 TWO advantages of thermoplastic universal joints.
They are light weight✔
They have negligible backlash✔
Are corrosion resistant✔
They have the capability for high-speed operation✔
They are self-lubricating✔
Does not delaminate or soften✔
Easy removable✔
Easy to machine✔
Does not swell or seize✔ (Any 2) (2)
5.7 Freehand drawing of a ratchet type slip clutch and indicating of the following components.
Ratchet plate (1)
Pressure spring (1)
Driven gear with ratchet plate (1)
Adjusting nut (1) (4)
5.8 Reasons why it is better moving heavy loads with a rear attachments rather than with the front-end loader.
Rear tyres are better suited/stronger to carry the extra weight.✔
There is less chance of side overturns because the bale is not lifted high.✔
More stress on the front wheels causes difficult steering.✔ (Any 2) (2)
5.9 The situation in case the top link between a tractor and plough are removed when ploughing.
The back of the plough will tend to lift up out of the soil✔or the nose of the tractor will tend to lift up.✔ (2)
5.10 Parts where a quick coupling can be connected to a tractor.
Two lifting arms✔
Top link✔ (2)
5.11 THREE systems on a combine harvester that must be set to prevent the loss of cornels during harvesting.
The pickup system must be set correctly.✔
Set the drum speed correctly.✔
Sieves must be set correctly.✔
Gears/pulleys.✔ (Any 3) (3)
5.12 THREE aspects to consider in order to prevent a hammer mill from vibrating.
Hammers should be checked to ensure that their mass is the same.✔
When replacing hammers, the whole set of hammers should be replaced at the same time.✔
Hammers that are reversed should be replaced in its original place.✔
Nothing should be added or removed from the rotor.✔
Run the hammer mill at the correct speed.✔
The hammer mill must be properly anchored.✔ (Any 3) (3)
5.13 TWO places on a tractor where the automatic depth control mechanism can be installed.
Where the top link is fitted.✔
In the differential housing.✔
At the base of the lifting arms.✔ (Any 2) (2)
5.14 THREE advantages of transmission oil in tractor hydraulic systems.
Not compressible✔
Good lubrication qualities✔
Remains liquid over a large temperature range✔
Not volatile✔
Relatively cheap✔
Easily conductible in pipes✔
Flows through filters, pipes, oil pumps and cylinders with ease✔
Contains detergents that keeps parts clean✔
Contains anti-foam detergent✔
Good cooling qualities✔ (Any 3) (3)
5.15 A diesel tank with a surface area of 9 m² needs to be painted. Use a corrosion resistant paint with a covering capability of 3 m² per litre. Determine how much paint is required by showing all calculations, if TWO coats of paint are required on the tank.
Paint required = 9 m² / 3 m² (covering capability per litre)✔ = 3 litres needed = 2 coats X 3 litres per coat✔ = 6 litres of paint✔ (3)
[40]
QUESTION 6: WATER MANAGEMENT 6.1 Completion of the table regarding different irrigation systems. 6.1.1 Centre pivot irrigation✔ (1) 6.1.2 PVC pipes with plastic or brass sprinklers✔ (1) 6.1.3 Sprinklers can irrigate areas such as small farms, parks and pastures✔ (1) 6.1.4 Lateral wheel line irrigation✔ (1) 6.2 FOUR disadvantages of flood irrigation. (4)
When water supply is weak flood irrigation is impossible.✔
Surface gradient (steep) leads to erosion.✔
Infiltration tempo not constant.✔
Drainage problems.✔
High costs of levelling of land.✔
Increase salinity in soil.✔ (Any 4) (4)
6.3 The functions of the following irrigation system parts. 6.3.1 Sand filter Prevent blockage of sprinkler nozzles / filters the water.✔ (1) 6.3.2 Sprinkler Provide water to plants.✔ (1) 6.3.3 Pump Provide water to the system / sprinklers.✔ (1) 6.3.4 Solenoid valve Controlling the water flowing through the system.✔ (1) 6.3.5 One way valve Prevent water from flowing back to the pipe.✔ (1) 6.4 6.4.1 TWO devices, A and B.
A Tensio meter✔ B Evaporation pan/Class – A pan✔ (2)
6.4.2 The main purpose of the devices shown.
To determine the water evaporation rate in a specific field.✔ (1)
6.5 TWO devices that are used to control garden watering systems.
Electronic irrigation timer✔
Mechanical timer✔ (2)
6.6 Operation of a septic tank system.
Sewage is broken down by anaerobic bacteria in the first tank.✔
Very little solids remain when the watery sewerage flows to the second tank.✔
Only liquid sewage remains and drains away through the outlet pipe or stone trench.✔ (3)
6.7 THREE points to consider when choosing a suitable location for installing a septic tank.
The tank should not be built near boreholes and drinking water installations.✔(water source)
A suitable distance away from the house.✔
Not near traffic.✔
Not near where people eat, wash or work regularly.✔ (Any 3) (3)
6.8 The operation of a pipe drainage system.
The water drains through the surface gravel✔and seeps into the pipe's perforations✔before traveling out the end of the pipe into an area that can accommodate extra water.✔ (3)
6.9 THREE types of water purification systems that make use of a membrane to purify household water.